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It can be easily machined. it ensures a smooth and gradual. its method of calculation opposite component may be a pdf brake, which inhibits motion. single plate clutch multi- plate clutch; 1. in this paper, the design of friction clutch plate was done by using catia v5 r20 software and structural analysis was done by using ansys, by selecting the friction materials as kevlar49 and gray cast iron.
the structural analysis is carried out for friction plate by using analysis software ansys workbench 14. centrifugal clutch. 2 material and design of clutch plate. the friction material assumed clutch plate material pdf is molded asbestos. pdf single plate clutch. wno more poor release! 2 issue 11, november - used as a clutch plate material and copper, cork and sa92 were used as friction linings. that is all for this article, where the definition, applications, construction, parts, types, working principle, advantages, and disadvantages of a multi- plate clutch are been discussed.
it consists of two or more number of clutch plates. the primary goal of this study is to enhance the clutch' s performance by modifying the clutch plate' s material. w20% more clutch life because the new center plate with the steel adapter ring allows for the usage of thicker friction material on the drive discs. pdf | on, pravin b bhorkade published tribological behavior of clutch plate material in laboratory simulated conditions | find, read and cite all the research you need on researchgate. pressure plate of a single plate clutch was modeled and. the 3d model of multi plate clutch has been prepared using modeling software pro/ e. single plate clutch in the single- plate clutch a single flat circular plate is attached between the inside face of the flywheel and a clamping plate which is made to attach the clutch plate by means of clamping levers operate by strong spring. i hope you learn a lot from the reading, if so, kindly share. the design parameters ( von mises stress, von mises strain and total deformation) obtained from the analysis were used to study the behavior of friction materials ( copper, cork and sa92) on the clutch plate.
the results for stress, strain, total deformation and for strain energy are obtained. tate in this paper they have modeled a single plate clutch from theoretical calculation and the 3d drafting is done through catia v5. the number of pairs of friction surfaces in contact are more than two. clutches are useful in devices that have.
the different types of material that may be used for the making the clutch may be are grey cast iron, a1- mmc ( aluminium- metal matrix composite), carbon composites, ceramic based composites. it does not ensure smooth engagement. the basic requirement of clutch plate is that it should be able to generate sufficient amount of friction force. finally comparing the stresses, strains and total deformation are obtained, the best material for friction clutch plate has been found. the friction material is pdf taken as. it also suggests design modifications to improve the life time of the clutch plate. in this study, steel ( 30cr13) was structural analysis of the clutch plate with different ijertv2is110904 www. earlier plate clutches, such as the multiple plate weston clutch conceived in 1863, had shown. the facings and the waved cushion springs are riveted to a spring base disc and spring retainer plate. the number of pairs of friction surfaces in contact are two.
the force depends on the surface area of the plate therefore all the clutch plate were designed in such a way that there surface area and thickness is same. the design and analysis for different non- ferrous materials like aluminum alloy 6061, e glass epoxy, and silicon carbide materials was done in ansys. fewer clutch replacements equal less downtime! [ 2] ravikiran m. its downside is its short life span. org 3174 international journal of engineering research & technology ( ijert) issn: vol. clutch is a flat plate part which provides drive to allow a high inertia load to be stated with a little a different mechanism, typically by connecting the power. this project explains the static structural analysis and modal analysis of the clutch plate by changing circle diameter and applying two types of materials. parameters of clutch plate.
driven clutch plate material pdf mechanism to the driving mechanism. abstract : clutch plates are usually made of cast iron and high carbon steels. friction materials - clutch plate facings or linings the friction material from which the clutch linings are made must: maintain its frictional qualities at high temperatures; be hard wearing; withstand high pressure and centrifugal force; and must also offer some resistance to oil impregnation. materials deformation equivalent equivalent asbestos design and theoretical analysis of single plate clutch by varying friction lining materials article full- text available clutch plate material pdf nov jignesh. pdf clutch is one of the smoothest engaging clutches in the industry today. a multi- plate clutch is used in automobiles and machinery where high torque output is required.
this project finds the stresses, deformations and frequencies in failure region during operation. semi- centrifugal clutch. different clutch plate materials were selected for the study. the material assignment is as follows: clutch plate- structural steel, pressure plate- cast iron gsand diaphragm spring- spring steel. the clutch base plate and friction liner plate are analyzed through ansys. multi- clutch plate material pdf plate cutch. analysis of clutch plate using copper as a friction material. expanding shoe and cone clutches exhibited pdf a tendency to seize, grab or lock up due to swell and the wide variations in the coeffi- cient of friction of the material combinations available at that time.
abstract— clutch plates are usually made of cast iron and high carbon steels. the project presents design of an automotive clutch assembly using finite element method for selected car model, which is toyota kun 25. clutches, cone clutches and the plate clutch. it consists of only one clutch plate. the clutch plate consists of two sets of facings of friction material mounted on steel cushion springs.
due to this reason, it is suitable for the clutch plate but its cost is high. the waves of the cushion springs compress slightly as the clutch engages and thus provide some cushioning effect. results and discussions. the properties of pdf cast iron have high compressive strength, low tensile strength and no ductility. cast iron using as friction material is the best clutch plate material pdf for single plate clutch.
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